Automation

Our development team counts on mechanical, electrical, information systems and programming professionals. One of the most widely used tools in our development is to try out new systems and equipment internally. This tool makes it possible to correct errors immediately, thus reducing the risks involved in the project.

We have a wide range of options in light conveyors (boxes and bales) and heavy pallets. We also have applications for the food industry, using plastic modular mats. We have products applied to the interior of the industry, the palletization of products and pallet transports to the warehouse. We have flow simulation software for data validation.

We have a technical team dedicated to customer service. With 24/7 service plans through Hot Line and mobile app. This system enables the control of requests and aims at the continuous improvement of the equipment, with the detailed analysis of the problems and a team capable to carry out the necessary negotiations.

In order to improve the customer service, Águia Sistemas has a technical team able to provide a clear and organized integration of projects that have more than one supplier. Integrations may occur with products that are invoiced directly to the end customer, or with products delivered directly to Águia Systems.

Águia Sistemas, aiming at the practicality and agility in the elaboration of the projects, also uses motorized conveyor systems the MDR (motorized drive roller) brand of PulseRoller, which consist of rollers with built-in motorization. This motorization works in 24V, which assists in the design of the electrical projects before the NR12. Among the great advantages of this use we can cite the fact that Águia Sistemas is the only company in Latin America that can realize the assembly of the internal motors in the rollers and that can carry out commercialization of the same ones.

This allows the Águia Sistemas to maintain a stock of the internal engines and has greater agility in the production of these items. Thinking about energy consumption we can mention the MDR as a great differential. Using this product in the conveyor systems allows you to design areas of accumulation providing an intelligent system. The system will only be triggered when a product passes the treadmill. Combining the possibility of designing a smart system with the low power consumption that this product has the energy savings compared to a conventional system using geared motors can reach 70%. MDR systems with 50.8mm tube diameter can reach speeds up to 1.5m / s, considering a standard weight of 30kg. Another advantage of this product is that speed control is performed by control modules. Each module can control up to two (2) MDR’s and has two (2) sensor outputs. There are many benefits of this product, so the deviation systems now developed by the Águia already use in their drive the motorization by MDR.

Águia Sistemas also has in its portfolio MDR’s indicated for applications of pallet transport, where the weight involved can reach 1200kg or 1500kg. As the load capacity of the pallet increases, the system can be dimensioned with MDR’s, but the amount of MDR’s per pallet position increases. These MDR’s can be used in a slightly different way. Together with Kyowa (Japan), Industrial Software (Bulgaria) and Insight (USA), Águia Sistemas has developed a patent-pending system that enables the use of MDR for pallets without the use of photoelectric sensors, gears and current. The motorization present internally on the roller is driven in the presence of the weight of the pallet, the minimum weight detected is 300kg. The MDR is triggered intermittently by sending electrical pulses to the system. When an increase in current occurs the presence of the pallet is detected, being able to carry out the transfer of the pallet or keep it accumulated. All management is performed in a dedicated control module (ConveyLinx), the pallets in this system work under zero pressure.

QuickFlowWCS (warehouse control system) is a software that coordinates the decision making of automated systems in warehouses and distribution centers.

The system uses data from WMS / ERP and its own database to pass on the decisions necessary for the operation of automatized systems, such as conveyor, picking, palletizing, sorting and checkout systems.

The tool has been developed in a flexible and modular way, allowing it to be molded according to the needs of the customer, adapting to existing processes or used in its standard form with predefined processes in the market.

Interface with the WMS / ERP, to obtain the tasks and note the execution of the same.

• Allocation of jobs to automation systems.
• On-line monitoring of operation flow / progress of tasks.
• Operational reports of the progress of the tasks acquired.
• Statistical reports on the operation of the automation system, operating time